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Elering + Wärtsilä

Reference case

Flexible and quick emergency reserve power plant to prevent blackouts in Kiisa, Estonia

Even in one of the smallest countries in the EU, managing the power grid is not easy. This is the task of Wärtsilä's customer Elering, the Estonian trans­mission system operator (TSO), who is responsi­ble of operating the Estonian electrical grid in a safe way.

A constant, real-time balance between supply and demand is an abso­lute must to keep the grid running and without unbalancing the frequency. However, a TSO can only control one side of the equation. While the energy supply has to be carefully managed by the TSO, in order to meet the amount the country is consuming every minute, power consumption cannot be controlled. What happens if too many customers coinciden­tally decide to start using electricity at the same time, or one of the main power plants suffers an unexpected malfunction? A blackout.

Of course, the only darkness that Estonians are proud of is that of the black stripe in their national flag. So in an effort to be prepared for grid failures, Elering decided in 2010 to build new reserve capac­ity, which could provide emergency supply for the country in case a blackout occurred. Kiisa, the location for the power reserve being built, is some kilometres away from Estonia’s main consumption node and capital city, Tallinn. The new plant will have the capacity equaling one-sixth of Estonia’s peak power consumption, provid­ing a comfortable cushion for years to come. Even if Estonia's biggest generating unit unexpectedly went offline, the Kiisa plant would immediately fill in the void and restore the system to a normal state while repairs are carried out.

The choice of Wärtsilä as the supplier for the back-up solution needed in Estonia was by no means accidental. Even when another three competitors submitted tenders based on gas turbine technology, Wärtsilä was the front run­ner in the race, by virtue of being the only one who could meet the need for the power plant to ramp up to full output in a very short time. Not only must that emergency power plant be able to start in a scenario where all power has completely been lost, it must also reach 100% load in less than 10 minutes. This means that the power will come back before you have found your flashlight and lit the candles. An emergency reserve of 100 MW also needs to be kept avail­able and provided to the main consumers of the Estonian capital area upon request. Right next to the most important electrical substation in the whole country, there is no room for hesitation.

The two units that form the Elering Kiisa power plant – which is fully automated and requires no on-site personnel – are also flexible and able to adapt to an uncertain future in the fuel markets. The generating sets are based on state-of-the-art Wärtsilä 20V34DF engines that primarily operate on natural gas but can be switched to light fuel oil as a back-up. The dynamic grid stability plant at Kiisa operates 200 hours per year on average and will be capable of compensating for any failure in the system within a matter of minutes.

Furthermore, a clever solution allows the plant to keep its standby consumption below 200 kW. Using the plant’s own equipment, a heat pump keeps the equipment warm and ready to take load immediately, while minimising the energy needed to do so.

WhoElering
What250 MW emergency reserve power plant
WhereEstonia
HowEPC (Engineering, procurement & construction)

 

 

This is what we achieved

250

MW of electrical output

200

operating hours on average per year

27

Wärtsilä 34DF dual-fuel engines

For us, the specific technology was not so relevant. We had end results that needed to be met, and Wärtsilä's engines simply offered an unrivalled solution.

Ilo Toom, Project Manager at Kiisa for Elering

How we did it

Challenge icon

Challenge

  • Extremely fast ramp-up time to comply with grid requirements

  • Ability to restart the whole national grid in case of a total blackout

  • Minimising the need for on-site operating personnel

  • Extreme ambient conditions -80ºC variance between summer and winter temperatures

Solution icon

Solution

  • Internal combustion engines with the best ramp-up capability in the market (>100%min)

  • Blackout capability: no need for electricity to start-up

  • Internal combustion engines insensitive to extreme conditions

  • Fully automated operation, no on-site personnel needed

Benefit icon

Benefit

  • True stability for the grid, ability to fill in immediately in case of failure

  • Safety and stability, the Kiisa plant can over the loss of the biggest generation unit of the country

  • All-year round reliability

  • Cost decrease, personnel focused on key tasks and minimised price for reserve power

Kiisa evening

The main details

CustomerElering (Utility / TSO) 
TypeWärtsilä 34DF grid stability / emergency multi-fuel power plant
Operating modePeak load / standby & emergency
Gensets27 x Wärtsilä 20V34DF
Total output250 MW 
FuelNatural gas & LFO
ScopeEPC (Engineering, Procurement & Construction)
Delivered2013 & 2014

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