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Future-proof your power generation assets

Energy Lifecycle upgrades

Stay profitable and competitive with Wärtsilä Lifecycle upgrades

The immense shift in the energy landscape makes it difficult to reliably predict changes when firstly evaluating the business case for a power generation investment – however, you need to be ready to adopt new ideas along the way. 

New regulatory requirements or changes in the grid may present obstacles to the smooth running of your operations. In these situations, upgrading is often the best means of managing obsolescence, future proofing your assets, and maximising the lifetime of your investment. 

Securing your return on investment while adapting to disruptions in the operational environment has never been easier.

We can help future proof your power generation assets in a changing world.

 

Two field engineers looking at a laptop

Our proudest numbers

1000+

Upgrade projects delivered to energy customers.

600+

repeat Upgrade projects carried out on 200+ installations.

140+

engines totalling 1.68GW converted to gas. 

Maximise the performance and extend the lifetime of your power plant

Make the most of your power plant

  • Do you know the true condition of your engine and power plant equipment?
  • Has your power plant been audited by a team of experts?
  • Are your maintenance routines based on the actual condition of your equipment? Could your operating routines be improved?
  • Have your electrical and automation systems been checked for obsolescence or compatibility with the grid system?
  • Could increased availability improve your business performance?  

Future-proof your existing assets

  • Do you know the risks and potential related to your current business?
  • Are you aware of upcoming changes in the industry and are you prepared for those?
  • Are you aware of the latest technologies and upgrades that could improve your business?
  • Do you have the opportunity to enter into new power generation markets, but feel the existing plant configuration is limited?

To answer the questions above, it is essential to have a reliable partner with a broad set of competences and thorough understanding of customer's needs to provide the optimal solutions.

We at Wärtsilä have extensive expertise and expertise in applying the latest technologies to support our customers all around the world. Our Lifecycle upgrades help you make the most of your power plant and future-proof your assets to ensure performance and competitiveness for the long-run.

Our Lifecycle upgrades offering

How to improve power plant efficiency?

As power plants and their equipment age, their efficiency often declines, leading to reduced output and increased fuel consumption. Investing in a power plant upgrade to improve energy efficiency creates significant commercial, operational and environmental benefits. Find out how an upgrade can improve your power plant’s energy efficiency.

How to optimise operational costs?

A series of blog posts discuss operational costs from different perspectives: monitoring and setting the optimal cost level, improving reliability and efficiency as well as for example applying new technologies. Our experts share insights and observations based on their experience of working with a wide range of companies in the energy industry.

Our success stories: How we have helped our customers


  • Cartones Ponderosa, Mexico

    The gas conversion reduced the cost of electricity produced by 50% and also reduced emissions.

    Read more
    Cartones Ponderosa, Mexico
  • Pointe Monnier, Mauritius

    The Central Electricity Board (CEB) of Mauritius improved the performance as well as reduced the operating costs of their power plant by having a turbocharger retrofit.

    Read more
    Pointe Monnier, Mauritius
  • Kaloum 5, Republic of Guinea

    Power plant overhaul boosts availability and grid stability.

    Read more
    Kaloum 5 - Republic of Guinea

Related news

Wärtsilä to supply added generating capacity and existing plant upgrade for repeated Egyptian customer

Apr 25, 2022, 12:00 by Wärtsilä Corporation

The technology group Wärtsilä’s strong relationship with one of Egypt’s major independent power producers (IPPs) is further enhanced with a new order. Under a contract placed in February 2022 by Kahraba, a subsidiary of Egypt Kuwait Holding (EKH), Wärtsilä will deliver new generating equipment to add approximately 20 MW of output to the existing Borg El Arab power plant located some 45 kilometres southwest of Alexandria, Egypt. Additionally, Wärtsilä will upgrade the existing 40 MW plant with the latest generation control system. The contract was booked in Wärtsilä’s order intake in Q1, 2022.

The Borg El Arab plant currently operates with four Wärtsilä 34SG engines running on natural gas, the cleanest of all widely available fuels. As a result of increased industrial demand for electricity in the region, additional generating capacity is needed, and because of the reliability of the existing operation, an additional two Wärtsilä 34SG engines was deemed to be the optimal solution.

“Industrial growth is vital to the region’s economic development, and a reliable power supply is essential for driving this growth. We have been extremely satisfied with the efficiency and reliability of the Wärtsilä engines and the approach of Wärtsilä’s personnel in serving our needs to optimise our operations. This is why we had no hesitation in selecting Wärtsilä again for this plant expansion project,” said Magdi El Badry, Chairman & Managing Director of Kahraba.

“We have worked very closely with Kahraba in the past and are delighted to be working with them again on this important project. By operating the engines on locally available natural gas, the plant’s environmental footprint is lessened. Furthermore, the flexibility of the Wärtsilä engines will enable the system to incorporate increasing levels of energy from renewable sources,” commented Marc Thiriet, Director, Wärtsilä Energy, Africa West.

Egypt, which has one of the largest electricity grids on the African continent, is making increasing use of renewable energy. The government has set targets for renewables to comprise 42% of the country’s electricity mix by 2035, based on rapid solar and wind energy deployment. The fast-starting and stopping capabilities of Wärtsilä’s gas engines provide the grid balancing needed to compensate for the intermittency of renewables. Wärtsilä engines are ready to also operate on sustainable fuels in the future, once they become widely available, which makes them a future-proof solution. Already today Wärtsilä engines can use synthetic and carbon-neutral methane and methanol, and hydrogen blends. Sustainable fuels together with engines can take care of long-term energy storage needs for periods with persistently low wind or solar conditions.

Kahraba is one of Egypt’s most prominent IPP companies and the country’s only authorised private buyer and seller of gas. Wärtsilä has earlier delivered a number of power generating projects for Kahraba and other subsidiaries of EKH. The extended Borg El Arab plant is expected to become fully operational in 2023.

Earlier published press release Wärtsilä gas engine solutions will support local industry by increasing Egyptian power plant’s capacity by two thirds


Learn more:
Wärtsilä engine power plants

 

Media contact for more information on this release:

Mirja-Maija Santala
Manager, Marketing & Communications
Wärtsilä Energy
Mob: +358 400 793 827

mirja-maija.santala@wartsila.com

Image: Wärtsilä 34SG engine generating sets in an engine hall
© Wärtsilä Corporation

All Wärtsilä releases are available at https://www.wartsila.com/media/news-releases and at http://news.cision.com/wartsila-corporation where also the images can be downloaded.

Wärtsilä Energy in brief
Wärtsilä Energy leads the transition towards a 100% renewable energy future. We help our customers in decarbonisation by developing market-leading technologies. These cover future-fuel enabled balancing power plants, hybrid solutions, energy storage and optimisation technology, including the GEMS energy management platform. Wärtsilä Energy’s lifecycle services are designed to increase efficiency, promote reliability and guarantee operational performance. Our track record comprises 76 GW of power plant capacity and 110 energy storage systems delivered to 180 countries around the world. 
https://www.wartsila.com/energy

Wärtsilä in brief
Wärtsilä is a global leader in innovative technologies and lifecycle solutions for the marine and energy markets. We emphasise innovation in sustainable technology and services to help our customers continuously improve their environmental and economic performance. Our dedicated and passionate team of 17,000 professionals in more than 200 locations in 68 countries shape the decarbonisation transformation of our industries across the globe. In 2021, Wärtsilä’s net sales totalled EUR 4.8 billion. Wärtsilä is listed on Nasdaq Helsinki.
www.wartsila.com

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