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Future-proof your power generation assets

Energy Lifecycle upgrades

Stay profitable and competitive with Wärtsilä Lifecycle upgrades

The immense shift in the energy landscape makes it difficult to reliably predict changes when firstly evaluating the business case for a power generation investment – however, you need to be ready to adopt new ideas along the way. 

New regulatory requirements or changes in the grid may present obstacles to the smooth running of your operations. In these situations, upgrading is often the best means of managing obsolescence, future proofing your assets, and maximising the lifetime of your investment. 

Securing your return on investment while adapting to disruptions in the operational environment has never been easier.

We can help future proof your power generation assets in a changing world.

 

Two field engineers looking at a laptop

Our proudest numbers

1000+

Upgrade projects delivered to energy customers.

600+

repeat Upgrade projects carried out on 200+ installations.

140+

engines totalling 1.68GW converted to gas. 

Maximise the performance and extend the lifetime of your power plant

Make the most of your power plant

  • Do you know the true condition of your engine and power plant equipment?
  • Has your power plant been audited by a team of experts?
  • Are your maintenance routines based on the actual condition of your equipment? Could your operating routines be improved?
  • Have your electrical and automation systems been checked for obsolescence or compatibility with the grid system?
  • Could increased availability improve your business performance?  

Future-proof your existing assets

  • Do you know the risks and potential related to your current business?
  • Are you aware of upcoming changes in the industry and are you prepared for those?
  • Are you aware of the latest technologies and upgrades that could improve your business?
  • Do you have the opportunity to enter into new power generation markets, but feel the existing plant configuration is limited?

To answer the questions above, it is essential to have a reliable partner with a broad set of competences and thorough understanding of customer's needs to provide the optimal solutions.

We at Wärtsilä have extensive expertise and expertise in applying the latest technologies to support our customers all around the world. Our Lifecycle upgrades help you make the most of your power plant and future-proof your assets to ensure performance and competitiveness for the long-run.

Our Lifecycle upgrades offering

How to improve power plant efficiency?

As power plants and their equipment age, their efficiency often declines, leading to reduced output and increased fuel consumption. Investing in a power plant upgrade to improve energy efficiency creates significant commercial, operational and environmental benefits. Find out how an upgrade can improve your power plant’s energy efficiency.

How to optimise operational costs?

A series of blog posts discuss operational costs from different perspectives: monitoring and setting the optimal cost level, improving reliability and efficiency as well as for example applying new technologies. Our experts share insights and observations based on their experience of working with a wide range of companies in the energy industry.

Our success stories: How we have helped our customers


  • Cartones Ponderosa, Mexico

    The gas conversion reduced the cost of electricity produced by 50% and also reduced emissions.

    Read more
    Cartones Ponderosa, Mexico
  • Pointe Monnier, Mauritius

    The Central Electricity Board (CEB) of Mauritius improved the performance as well as reduced the operating costs of their power plant by having a turbocharger retrofit.

    Read more
    Pointe Monnier, Mauritius
  • Kaloum 5, Republic of Guinea

    Power plant overhaul boosts availability and grid stability.

    Read more
    Kaloum 5 - Republic of Guinea

Related news

Wärtsilä power plant upgrade and extension will enable production expansion for largest gold mine in Senegal

Aug 16, 2022, 10:30 by Wärtsilä Corporation

The technology group Wärtsilä will supply an 18 MW extension to the power generating facility and upgrade the electrical and automation system of the existing power plant at the Sabodala-Massawa gold mine complex in Senegal, West Africa. The mine is owned by Endeavour Mining, a leading global gold producer. The upgrading and extension project will allow for the complete integration of all the site’s power generating capacity, while ensuring the availability of the needed electric power to maintain and expand the mine’s production schedules.

The order with Wärtsilä was placed by Sabodala Gold Operations and it has been booked in Wärtsilä’s order intake in Q3 2022. The project will be delivered under a complete engineering, procurement and construction (EPC) contract.

The Sabodala-Massawa mine is the largest producing gold mine in Senegal and is located in the eastern part of the country in the Kedougou region. Endeavour's planned mine expansion will transform Sabodala-Massawa into a top-tier gold asset with incremental production.

“Wärtsilä has a depth of experience in delivering power solutions for mining operations around the world. Not being connected to the grid means that the captive plant has to be capable of providing a reliable supply of electricity at all times, since no power equals no production. The Wärtsilä 32 engines selected for this expansion project have established a strong reputation for high efficiency and reliability under even the most difficult ambient conditions, eliminating revenue losses from power shortages,” said Marc Thiriet, Energy Business Director, Africa West, Wärtsilä.

The three Wärtsilä 32 engines to be installed are 20 per cent more fuel efficient than the plant’s existing engines. Their fuel efficiency minimises the environmental impact by reducing harmful CO2 emissions. In addition to their outstanding performance, they have the flexibility to support a smooth transition to the integration of solar power and energy storage into the system. The upgrade of the electrical and automation system will optimise the interconnection and control for the existing power plant with the extension.

The project is expected to be completed and commissioned before the end of 2023.

Wärtsilä is Senegal’s leading provider of power generating equipment, and already has 543 MW of installed capacity in altogether 20 power plants in the country. 458 MW of this capacity is under Wärtsilä long-term service agreements.

Learn more:
Wärtsilä’s Engine Power Plants
Lifecycle upgrades
Supporting mining operations
Wärtsilä in West Africa

Media contact for more information on this release:

Mirja-Maija Santala
Manager, Marketing & Communications
Wärtsilä Energy
Mob: +358 400 793 827
mirja-maija.santala@wartsila.com

Image 1:Wärtsilä will supply E&A upgrade and an18 MW extension to the power plant of Sabodala-Massawa gold mine, owned by Endeavour Mining in Senegal. © Endeavour Mining

Image 2: Wärtsilä 32 genset at factory © Wärtsilä

All Wärtsilä releases are available at https://www.wartsila.com/media/news-releases and at http://news.cision.com/wartsila-corporation where the images can also be downloaded.

Wärtsilä in brief
Wärtsilä is a global leader in innovative technologies and lifecycle solutions for the marine and energy markets. We emphasise innovation in sustainable technology and services to help our customers continuously improve their environmental and economic performance. Our dedicated and passionate team of 17,000 professionals in more than 200 locations in 68 countries shape the decarbonisation transformation of our industries across the globe. In 2021, Wärtsilä’s net sales totalled EUR 4.8 billion. Wärtsilä is listed on Nasdaq Helsinki.
www.wartsila.com

Wärtsilä Energy in brief
Wärtsilä Energy leads the transition towards a 100% renewable energy future. We help our customers in decarbonisation by developing market-leading technologies. These cover future-fuel enabled balancing power plants, hybrid solutions, energy storage and optimisation technology, including the GEMS energy management platform. Wärtsilä Energy’s lifecycle services are designed to increase efficiency, promote reliability and guarantee operational performance. Our track record comprises 76 GW of power plant capacity and 110 energy storage systems delivered to 180 countries around the world. 
https://www.wartsila.com/energy

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